High Shear Mixer

High Shear Mixer

 

 

 

 

 

 

 

 

 

JACKETED BOWL
The jacketed bowl version of the High Shear Rapid Mixer Granulators provides controlled heat injection to produce strong granules. This provides uniform batch to batch temperature profile thereby assisting the processing of heat sensitive materials.

MATERIALS HANDLING
For in-situ product transfer by IBC which reduces manpower and dusting for better GMP compliance. The materials handling device is a stand alone platform with an integral hydro electric unit to ensure smooth operation.

MAIN BOWL
Precision engineered to minimise the clearance between the bowl and main impeller. The impeller has 3 blades and rotates in the bottom of the bowl. The powder is swept into a controlled vortex flow pattern to maximise the mixing effect. A two speed chopper ensures outstanding mixing of various type of materials.

CLEAN IN PLACE
A CIP manifold built into the system washes all exposed surfaces including main chamber, shaft seal, and chopper blade without external water hoses. The system is pressurised by an in-situ centrifugal pump.

PLC BASED CONTROL
Alternate to push button control, PLC based panels are provided to include:

• Programme facility with memory to automatically control liquid addition and granulation end point.
• Programmes for automatic cleaning of the machine.
• Programmes for automatic on/off at preset timing for main impeller and chopper.

SPRAY SYSTEM
As part of ongoing improvement in granulation technology, Bectochem's RMGs have been retrofitted with a binder dosing pump interconnected to off centre spray nozzles to ensure even and controlled doses of solvents and water based binding agents. This leads to faster process times, reduced wastage and uniform granulation.

UNIQUE IMPELLERLIFT SYSTEM
Our unique telescopic arrangement for the main impeller allows for greatest ease in product change over and during CIP without undertaking the earlier tedious procedure of having to dismantle the main impeller. Evolutionary engineering by BECTOCHEM comes to the fore in this upgrading of our granulators.